Invictus Design Updates
SEPTEMBER 29, 2024
Watch Invictus Launch:
SEPTEMBER 29, 2024
The Invictus design is one that is always heavily iterated upon, and this month has been no exception. Just in the past few days, we have made significant improvements to the vehicle to help have a success on the next flight. We will go over the changes below.
Reinforcing The First Stage
Former tube coupler, used on the S1-S2 interface on Flight 1.
The tube coupler on the left, which originated on Flight 1, will be repurposed for Invictus Flight 2. This tube coupler will be positioned above the stage 1 mount to help spread the 25 pounds of force from the G80-13T across a larger area on the body tube, improving the interface and transfer of force. This will be done purely as a precaution to prevent an overload of the rather low cost tubes being used on the Flight 2 vehicle, and to prevent a CATO, also called an explosion. Avoiding a CATO is very important for obvious reasons, but especially data collection. We want to fully understand whats going on this time.
Curse of Recovery
Invictus Flight 1's undeployed recovery hardware lit on fire.
Recovery was not a testable component of Flight 1 due to the mount failures we encountered. Since the mounts on S2 and S3 were mistakenly not sealed up before flight, there was no chance of deployment in the first place, due to there being no ability to create a pressure that pushes the nosecone away at S3 burnout. The hardware was lit on fire by the Stage 1 ejection charges, which traveled up the entire rocket at stage separation. These ejection charges lit two rocket motors, melted two mounts, and lit three parachutes on fire. This means, essentially, we have to design a brand new system for the next flights of Invictus, Invictus HPR, and Invictus-Redshift.
On this flight, we used one 24 inch parachute, and two 15 inch parachutes, all from Estes. This design was not thought through and was simply something we could have in the unlikely event that we got to deployment. This, obviously did not happen. However, as is evident, this likely would not have functioned properly regardless.
Invictus Flight 1 Stage 3 falling with no deployed recovery hardware
Invictus Flight 1 recovery hardware pre-flight
On Flight 2, we will use a much more thought out design.
A tough shock cord will connect Stage 2 and the Avbay. The Avbay and nosecone will be joined together, which is the reason for connecting to the Avbay and not the nosecone. The parachute will be attached to the center* of this long shock cord. At seperation, the two stages will drift apart, pulling the parachute out from the second stage and into the air stream, where it will then deploy, pulling the shock cord tight. S2 and the Avbay will descend side-by-side all the way to the ground.
Final integration of Invictus Flight 1 recovery system.
We plan to use a 36 inch ripstop nylon parachute on Flight 2. This will be attached to a 3/16" thick tubular nylon shock cord which will be 15 feet long and perfect to take the loads of the rocket. Pre-made recovery wadding will be used instead of the homemade wadding from Flight 1, even though it did its job well. This is only due to us taking more caution and avoiding risk for this flight as much as possible so we can try to have a more successful design that can be refined further along. Overall, if this recovery system is deployed properly, it has a million times higher chance of working compared to what was aboard Flight 1.Â
Flight Computer Updates
Flight computer schematic.
The flight computer for Invictus Flight 2 has had its schematic completed. It uses redundant MPU-6050 accelerometer/gyroscopes, a BMP280 barometer, and a Teensy 4.1 as the main computing piece. The MPU-6050's have the most important job as the system for burnout detection of Stage 1, which is the reason for the redundancy. The values from both will be compared to create a more indicative final value to ensure a proper Stage 2 ignition. The Teensy will also log orientation data from the MPU-6050s. The BMP280 altitude data will be logged to the Teensy, but will not be used otherwise. In the end, we will try to use this data to create an animation of the flight.
Things Are Ramping Up
Each and every day, we get closer to the second Invictus launch. All these design updates are reflective of an iterative approach to design and a growing understanding of the architecture and goals at hand. Soon, we will begin buying the first parts for the flight computer ahead of programming its software. This is the final gate to launch of Invictus 2, and once we are done programming and testing computing elements, we will begin final integration of the vehicle. We expect to fly no earlier than Quarter 1 of 2025.
*center of gravity point where the two tubes would fall in the most stable way